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Transformer Oil Diagnostics

Why Transformer Oil Diagnostics Matters

Transformer oil plays a critical role in monitoring the condition of transformers. It provides valuable insights into thermal and electrical faults, contamination levels, and overall oil degradation. Without regular testing, these issues can significantly shorten transformer lifespan.

Transformer oil diagnostics is a key part of modern transformer condition monitoring. It allows asset owners, utilities, and operators to identify potential problems before they cause costly failures. By integrating diagnostics into a predictive maintenance strategy, you can reduce downtime, improve efficiency, and extend transformer lifespan.

Key benefits of Transformer Oil Analysis

Transformer oil analysis provides a highly accurate indication of the internal condition of a transformer. Diagnostic tests offer insights into:

  • Abnormal electrical or thermal activity

  • Effects of transformer ageing, including the condition of paper insulation – the primary indicator of potential transformer failure

  • Information on the condition of the transformer and where it is in its lifecycle based on the transformer health index

  • Cost-effective and efficient maintenance planning, refurbishment and replacement

Benefits at a glance:

    • Assesses the internal condition of the transformer

    • Helps calculate probability of failure and end-of-life

    • Identifies degradation before it leads to failure

    • Essential for effective maintenance and replacement strategies

    • Allows testing to be done at low cost

    • Offers excellent return on investment

Oil Diagnostic Tests & Standards

EA Technology offers a wide range of analytical specification tests, coupled with expert interpretation and reporting systems. Accurate results begin with correct oil sampling, which is vital to avoiding contamination.

Analysis  Standard
Dissolved Gas Analysis (DGA)  IEC 60567
Moisture IEC 60814
Acidity  IEC 62021
Breakdown Voltage Strength  IEC 60247
Furan Analysis (Paper Insulation Assessment) IEC 61196
PCB Analysis IEC 61619
Dissipation Factor (Power Factor) 

IEC 60247

Interfacial Tension (IFT) ASTM D971
Density (Specific Gravity) ASTM D1524
Colour & Appearance ASTM D1500

EA Technology can also offer an additional range of bespoke testing such as:

Analysis  Standard
Corrosive Sulphur  IEC 62535
DBDS IEC 62697
Inhibitor Content (% DBPC) IEC 60666

These tests allow EA Technology to build up a bespoke testing programme that aims to meet all the specific requirements of our clients.

Health Index Assessment for Transformers – Moving Towards a Condition Based Strategy

EA Technology has extensive experience of working with owners and operators of high voltage equipment to understand degradation and failure processes. One aspect of this work has been the development of Health Indices for transformers.

Health Indices for high voltage equipment combine relevant information on assets to derive a single number that gives an indication of overall degradation and proximity to end-of-life.

By combining oil analysis results with on-site surveys such as Partial Discharge Surveys and Thermographic Surveys, EA Technology produces comprehensive Health Index assessments.

Benefits include:

  • DGA, Oil Quality and FFA analysis
  • Current Health Index and probability of failure
  • Ten-year projected Health Index and probability of failure
  • Years to End-of-Life (EOL) assessment
  • Graphical depiction of Health Indexes for transformer populations
  • Full written report with details, results, and recommendations

This condition-based approach provides significant cost savings compared to traditional time-based maintenance, while improving transformer reliability.

Download an example report on the link below.

Oil Diagnostic Suites for Transformer Oil Diagnostics:

The above standard testing is offered in specific diagnostic suites designed to provide the maximum condition information on the transformers. The standard test suites are designed for individual samples to deliver a routine set of oil analysis at low cost.

The health index suites are designed to provide maximum information on the oil analysis results, interpretation and integration into asset management techniques.

To find out more about Transformer Oil Diagnostics, contact us:

+65 6443 3833